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HWBV Vacuum Hydrocarbon Cleaning Machine - High-Efficiency Solution from China Suppliers and Factory for Precision Parts
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HWBV Vacuum Hydrocarbon Cleaning Machine - High-Efficiency Solution from China Suppliers and Factory for Precision Parts

The HWBV series vacuum hydrocarbon cleaning machine is an advanced cleaning solution designed for high efficiency and environmental safety, utilizing eco-friendly hydrocarbon solvents along with innovative vacuum technology. This cutting-edge equipment provides a non-damaging, residue-free cleaning process, making it ideal for removing grease from precision parts. With its unique capabilities, including solvent penetration in a vacuum environment, ultrasonic vibration during immersion, and patented gas phase cleaning combined with rapid drying, it effectively eliminates tough stains from surfaces and intricate pores. Unlike traditional water-based cleaning methods that can cause rust, this machine ensures a safe and reliable cleaning experience. Perfect for high value-added products, such as precision aerospace components, automotive parts, electronic elements, optical lenses, and medical devices, the HWBV series is a superior choice among China suppliers and factories seeking top-quality cleaning solutions.

    Features 01

    Hydrocarbon solvents have a similar chemical structure to most oil stains. Based on the principle of like dissolves like, their cleaning effect is significantly better than that of water-based cleaning agents.

    The entire cleaning process is carried out in a vacuum sealed environment, which is safe and reliable, without the risk of fire or explosion.

    Through flexible and cyclic cleaning modes such as steam, spray, immersion, ultrasonic, and quick drying, it is suitable for cleaning parts of different materials (such as metal, ceramic, plastic, etc.).

    Suitable for complex structural parts, such as blind holes, deep holes and other parts with complex geometric shapes, which can achieve high-demand cleaning.

    The unique patented technology can quickly evaporate and dry the workpiece in a vacuum environment to avoid cleaning agent residue, which is especially suitable for precision electronic components or optical devices.

    Equipped with advanced distillation recovery system, it can distill and purify the used hydrocarbon solvents, remove impurities and pollutants, make the solvents reusable, and reduce cleaning costs.

    Integrated PLC, with touch screen, real-time monitoring of vacuum, temperature, pressure, cleaning agent level and other parameters in the cleaning machine, supporting remote fault diagnosis.

    Provide personalized customization services. According to production needs, adopt the channel design of front and rear doors, seamlessly adapt to the automated production line, realize continuous cleaning of materials, and improve production efficiency.

    Cleaning process 02

    HWBV Cleaning Process

    Common specifications 03

    Model HWBV-2V(C) HWBV-3V(C) HWBV-4V(C) HWBV-5V(C)
    Effective working area size: width × height × length (mm) 520×450×920 660×650×1220 760×800×1350 900×900×1500
    Approximate processing weight (Kg) 250 650 1000 1500∼2000
    Operating temperature (℃) 105 ∼ 120
    Cleaning time (min) 20 ∼ 45
    Feeding and discharging method Front-to-front exit, front-to-back exit (optional)
    Cleaning agent capacity (L) 1300 1950 3200 4500
    Installed power(KW) 55 90 110 150

    ※ Supports customization of multiple specifications such as effective working area size, handling weight, cleaning method, etc. of the cleaning room to meet diverse production scenarios; C: indicates that the equipment is equipped with a device with rapid drying technology

    Summarize 04

    1. Environmental protection and safety

    - Hydrocarbon solvents do not damage the ozone layer, have low greenhouse effect, and meet the environmental protection standards of most industrial countries in the world.
    - The vacuum environment reduces the concentration of solvent volatilization, and the cleaning solvent transfer is achieved through pressure difference power to eliminate the risk of explosion.

    2. High cleanliness and no residue

    - The solvent purity is high (more than 98%), and the patented rapid drying technology is used to leave no residue on the surface of the workpiece after cleaning.
    - Optional ultrasonic function to increase the variety of cleaning methods.

    3. Energy saving and cost control

    - The solvent recycling rate is high, and the long-term use cost is lower than that of traditional water-based cleaning (eliminating the cost of wastewater treatment).
    - The energy-saving design of the vacuum system reduces energy consumption by about 20% compared with traditional cleaning equipment.

    4. Intelligent control

    - Fully automatic PLC control, preset multiple sets of cleaning processes.
    - Online monitoring, real-time monitoring of equipment status through various sensors.

    5. Wide material compatibility

    - Applicable to sensitive metals such as aluminum alloy, titanium alloy, copper, etc., to avoid oxidation or corrosion problems caused by water-based cleaning.
    - No swelling or aging effects on non-metallic materials such as rubber and plastic.

    6. Compact and modular design

    - The equipment integrates cleaning, distillation and drying modules, occupies a small area and supports customization.

    Frequently Asked Questions FAQ

    Why are hydrocarbon solvents more effective than water-based cleaning agents?

    Hydrocarbon solvents share a similar chemical structure with most oil stains. Operating on the "like dissolves like" chemical principle, they deliver a significantly superior cleaning performance compared to traditional water-based options.

    How does the system ensure safety during the hydrocarbon cleaning process?

    Safety is maintained by conducting the entire cleaning process within a vacuum-sealed environment. This setup lowers the concentration of solvent volatilization and eliminates the risk of fire or explosion.

    Can this cleaning equipment handle parts with complex structures?

    Yes, it is highly suitable for complex structural parts. It effectively cleans blind holes, deep holes, and other components with intricate geometric shapes to meet high-demand cleanliness standards.

    Does the system leave any solvent residue on the cleaned parts?

    No, it does not. The equipment uses a unique patented technology that rapidly evaporates and dries workpieces in a vacuum environment, ensuring no cleaning agent residue remains. This makes it ideal for precision electronic and optical components.

    What does the "C" designation in the model specifications indicate?

    The letter "C" in the model name indicates that the equipment is configured with a specialized device featuring rapid vacuum drying technology.

    How does the machine recover and reuse the solvent?

    The machine is built with an advanced distillation recovery system. It distills and purifies used hydrocarbon solvents by removing impurities and contaminants, allowing the solvent to be recycled and reused, which significantly reduces overall cleaning costs.