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China VKT Pre-Vacuum Tempering Furnace - High-Quality Heat Treatment Equipment from Leading Suppliers and Factory
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China VKT Pre-Vacuum Tempering Furnace - High-Quality Heat Treatment Equipment from Leading Suppliers and Factory

The VKT series Pre-vacuum tempering furnace is a highly efficient heat treatment solution designed for exceptional performance in high-cleanliness applications. By integrating a Muffle tank made of heat-resistant alloy with advanced pre-vacuum technology, this furnace ensures no oxidation occurs during the tempering process. The pre-vacuum system effectively expels impurity gases, while the sealing protection of the Muffle tank allows for precise tempering or annealing in an inert atmosphere or low vacuum, This innovative equipment significantly reduces internal material stress, enhances toughness, and ensures dimensional stability while completely preventing oxidation, decarbonization, and surface contamination. It's an ideal choice for tempering precision molds, high-speed steel tools, stainless steel components, carbide items, and electronic parts, The VKT series is extensively utilized across various industries, including tool manufacturing, auto parts, 3C electronics, and medical equipment. As a leading supplier in China, our factory is committed to delivering high-quality tempering solutions, particularly for high-end workpieces that demand stringent surface quality and performance consistency

    Characteristic

    01
    • Muffle tank is made of high temperature resistant alloy material, strong thermal shock resistance, with high efficiency insulation layer design, energy consumption is reduced by more than 30%, longer service time
    • Adopt multi-zone independent temperature control system, combined with PID algorithm, the furnace temperature uniformity can reach ±5℃, ensure the uniform change of material microstructure, avoid performance differences
    • Support nitrogen, argon and other inert gas backfill, cooling rate can be adjusted to meet the needs of diverse materials
    • There is a forced internal and external cooling system, which does not require cooling after taking out the oven, improving production efficiency and can be safely operated
    • Integrated PLC, with program controller or computer interface, touch screen, recorder and other real-time monitoring furnace vacuum degree, temperature, pressure and other data, support remote fault diagnosis and process tracing
    • The furnace door can be opened vertically, which not only saves space, opens and closes efficiently, but also fits perfectly with the automatic production line, and can be seamlessly integrated into the automatic production process, effectively improving the overall production efficiency
    • The equipment provides two types of horizontal type and well type for you to choose flexibly to meet the diversified production needs

    Common specifications

    02
    Model number VKT- 200 VKT-600 VKT-1000 VKT-1500 VKT-4000
    Effective working area dimension
    Width × height × length (mm)
    400×400×600 600×600×900 760×800×1200 900×900×1200 1200×1000×1500
    Temperature Maximum 750℃ / Normal operating temperature 150~700 ℃
    Cooling gas medium Nitrogen, Argon (optional)
    Gas cooling pressure 1 bar abs
    Handling weight approx. (Kg) 200 600 1000 1500 4000
    Installed power (KW) 80 120 160 180 240
    Support the furnace effective working area size, maximum temperature, working vacuum, shape and other parameters customized according to requirements, to meet the diversified production scenarios.

    Frequently Asked Questions

    What materials are used for the muffle tank and what are its benefits?

    The muffle tank is constructed from high-temperature resistant alloy material, offering excellent thermal shock resistance. Its high-efficiency insulation layer design reduces energy consumption by more than 30%, significantly extending the equipment's service life.

    How does the furnace maintain temperature uniformity?

    The equipment utilizes a multi-zone independent temperature control system integrated with a PID algorithm. This allows the furnace temperature uniformity to reach ±5℃, ensuring consistent changes in the material's microstructure and preventing performance discrepancies.

    What type of cooling system and gas media are supported?

    The system supports inert gas backfill such as Nitrogen and Argon, with an adjustable cooling rate. It features a forced internal and external cooling system, allowing safe operation without waiting for the oven to cool down before unloading, which increases production efficiency.

    Can this equipment be integrated into automated production lines?

    Yes. The furnace door is designed to open vertically, saving floor space and facilitating efficient opening and closing. This design allows it to integrate seamlessly into automated production lines, enhancing overall manufacturing efficiency.

    Are custom sizes and specifications available for these furnaces?

    Yes, we support customization for the effective working area size, maximum temperature, working vacuum, shape, and other parameters based on your specific requirements to meet diverse production scenarios.

    What are the power requirements and capacities for the standard models?

    Standard models range from VKT-200 (80 KW installed power, 200 Kg handling weight) up to VKT-4000 (240 KW installed power, 4000 Kg handling weight). The normal operating temperature range for these models is 150 to 700 ℃.