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China PQ Vacuum Brazing Furnace - High Precision Metal Connection Equipment from Reliable Suppliers and Factory
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China PQ Vacuum Brazing Furnace - High Precision Metal Connection Equipment from Reliable Suppliers and Factory

The PQ series vacuum brazing furnace is cutting-edge equipment designed for achieving high-precision connections of metal materials in a vacuum environment. This advanced technology utilizes non-oxidation heating and the capillary action of liquid brazing metal, allowing it to effectively weld complex components such as narrow channels, honeycomb structures, and multi-layer plate fin heat exchangers. By leveraging the superior fluidity of brazing metal under vacuum conditions, this furnace ensures high-strength and airtight connections of intricate structural parts, Ideal for diverse materials and known for its high yield, the PQ series furnace has become a paramount choice for high-end manufacturing of complex component connections. It is widely utilized across various industries including aerospace, electronics, semiconductors, nuclear energy equipment, automobile manufacturing, and medical equipment. As a leading manufacturer in China, our factory is committed to providing top-quality vacuum brazing solutions to global suppliers and partners

    characteristic

    01

    Heat the workpiece under different vacuum (10-2~10-6 mbar), remove the adsorbed gas and impurities on the surface of the workpiece, and avoid weld porosity and inclusion defects.

    Multi-zone independent temperature control, combined with PID algorithm, to achieve ±5℃ furnace temperature uniformity, with good temperature control accuracy.

    Through inert gas nitrogen under different cooling pressure, combined with high-speed large flow fan to quickly cool the workpiece, cooling speed is controllable.

    According to the uniqueness and complexity of vacuum brazing process, it is equipped with multiple protection mechanisms to eliminate potential risks from all aspects and multiple dimensions, and fully ensure the safe operation of equipment.

    Support the overall brazing of complex workpieces such as multi-layer laminated sheets, honeycomb structure, small runner (such as heat exchanger fins, rocket nozzle) to achieve high-precision assembly and sealing.

    Can braze the combination of heterogeneous materials, through the gradient transition layer design to alleviate the stress problem caused by the difference in thermal expansion coefficient.

    Choose a flexible opening method of the furnace door according to the customer's on-site requirements (such as the door position left and right direction, automatic or manual opening).

    Integrated PLC, with program controller or computer interface, touch screen, recorder and other real-time monitoring furnace vacuum degree, temperature, pressure and other data, support remote fault diagnosis and process tracing.

    Common specifications

    02
    Model number PQ-65 PQ-80 PQ-130
    Effective working area dimension: Width × height × length (mm) 650×500×1000 800×800×1300 1300×1200×2200
    Working vacuum 10-1~10-6 mbar (optional)
    Temperature Maximum 1320℃ / normal operating temperature 540~1280℃
    Cooling gas medium Nitrogen, Argon (optional)
    Gas cooling pressure 0.87∼2.8 barabs, maximum support 10 barabs (optional)
    Handling weight approx. (Kg) 450 800 2500
    Installed power (KW) 185 350 475
    Support the furnace effective working area size, maximum temperature, working vacuum, gas cooling pressure and other parameters customized according to requirements, to meet the diversified production scenarios.

    Frequently Asked Questions

    What vacuum levels can these brazing furnaces achieve?

    The furnaces support working vacuum levels ranging from 10-1 to 10-6 mbar. Heating under high vacuum removes adsorbed gas and surface impurities, preventing weld porosity and inclusion defects.

    What is the temperature control capability of the system?

    The system features multi-zone independent temperature control combined with a PID algorithm to achieve a furnace temperature uniformity of ±5℃, ensuring high precision and consistency.

    How does the cooling process work in these furnaces?

    Cooling is achieved using inert gas (Nitrogen or Argon) under controlled pressure (0.87 to 2.8 barabs, with options up to 10 barabs) combined with a high-speed, large-flow fan for fast, controllable cooling rates.

    Can these furnaces weld heterogeneous materials and complex structures?

    Yes. They support brazing complex structures like multi-layer laminated sheets, honeycomb structures, and small runners. They can also braze heterogeneous materials using a gradient transition layer to minimize thermal expansion stress.

    Are custom dimensions and specifications available?

    Yes, we support customization of the effective working area size, maximum temperature, working vacuum, gas cooling pressure, and other technical parameters based on your specific production requirements.