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China VCQ Vacuum High Pressure Gas Quenching Furnace | Suppliers & Factory for High Precision Metal Parts
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China VCQ Vacuum High Pressure Gas Quenching Furnace | Suppliers & Factory for High Precision Metal Parts

The VCQ series vacuum high-pressure gas quenching furnace is a premium heat treatment solution designed and manufactured in China. This advanced equipment seamlessly integrates a vacuum environment with high-pressure gas rapid cooling technology, making it ideal for high-hardness and high-precision metal workpieces that require oxidation-free quenching processes, Within a controlled vacuum setting, the workpieces are evenly heated and then rapidly cooled using high-pressure inert gases such as nitrogen or argon. This innovative approach effectively minimizes deformation and prevents surface carbonization, issues commonly associated with traditional oil quenching methods. As a result, the VCQ furnace significantly enhances material hardness, wear resistance, and dimensional stability, This high-end quenching furnace is extensively utilized for heat treatments in various industries, including aerospace engine components, precision molds, high-speed steel tools, medical apparatus, and advanced alloy structural parts. It is particularly effective for titanium alloys, superalloys, die steels, and other applications demanding strict cooling rates and superior surface quality, As a leading supplier and factory, we are committed to providing the core equipment necessary for improving the overall performance of complex workpieces. Choose our VCQ series furnace to elevate your manufacturing processes and ensure the highest quality results

    characteristic

    01

    The workpiece can be heated under different vacuum (10-2~10-6 mbar) to avoid surface oxidation and decarbonization and ensure the purity and finish of the material

    Multi-zone independent temperature control, combined with PID algorithm, to achieve ±5℃ furnace temperature uniformity, with good temperature control accuracy

    Through different cooling inert gas (nitrogen, argon) and under different cooling pressure, combined with high-speed, large flow fan to quickly cool the workpiece, cooling speed is controllable

    Can choose the cooling gas flow direction and air flow reversal time, combined with high efficiency heat exchanger, significantly improve the cooling uniformity, reduce the thermal stress deformation of parts

    The heating chamber is made of graphite composite material or all-metal structure (such as molybdenum heating elements and metal heat insulation screen), which is resistant to high temperature and high pressure airflow and has long service life

    Different shapes of heating chamber can be selected to support square structure or round structure

    Choose a flexible opening method of the furnace door according to the customer's on-site requirements (such as the door position left and right direction, automatic or manual opening)

    Integrated PLC, with program controller or computer interface, touch screen, recorder and other real-time monitoring furnace vacuum degree, temperature, pressure and other data, support remote fault diagnosis and process tracing

    Heating chamber types are available

    02
    p1
    p2
    p3

    Common specifications

    03
    Model number VCQ-50 VCQ-200 VCQ-600 VCQ-1000 VCQ-1500 VCQ-2000
    Effective working area dimension
    Width × height × length (mm)
    300×300×500 400×400×600 600×600×900 800×800×1200 900×900×1200 1000×1000×1500
    Working vacuum 10-1~10-6 mbar (optional)
    Temperature Max. 1350℃ / Normal operating temperature 150~1300 ℃ (optional)
    Heating chamber type Square heating chamber, round heating chamber, round metal molybdenum heating chamber (optional)
    Cooling gas medium Nitrogen, Argon (optional)
    Gas cooling pressure 0.87~10 barabs (optional)
    Handling weight approx. (Kg) 50 200 600 1000 1500 2000
    Installed power (KW) 80 110 160 300 380 450

    Frequently Asked Questions

    What is the temperature uniformity of the VCQ series vacuum gas quenching furnace?

    The furnace achieves a temperature uniformity of ±5℃. This is accomplished through multi-zone independent temperature control combined with an advanced PID control algorithm.

    Which cooling gas media and pressures are supported?

    The system supports Nitrogen and Argon as cooling gas media, operating under selectable cooling pressures ranging from 0.87 to 10 barabs to control cooling speed and reduce thermal stress deformation.

    What vacuum levels can the workpiece be heated under?

    Workpieces can be heated under different vacuum levels ranging from 10-1 to 10-6 mbar, effectively preventing surface oxidation and decarbonization.

    What options are available for the heating chamber structure?

    You can choose between square and round structures. Material options include graphite composite structures or all-metal structures featuring molybdenum heating elements and metal insulation screens.

    How is the furnace monitored and controlled during operation?

    Operations are managed via an integrated PLC with a touch screen or computer interface. It provides real-time monitoring of vacuum levels, temperature, and pressure, and supports remote fault diagnosis and process tracing.