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VKQF Vacuum Oil Quenching Furnace
Vacuum Furnace

VKQF Vacuum Oil Quenching Furnace

VKQF series vacuum oil quenching furnace is a kind of vacuum heat treatment equipment specially designed for high hardness and high wear resistance metal workpiece, combining vacuum anaerobic heating and oil medium rapid cooling technology to achieve precision quenching process of workpiece. The equipment achieves uniform heating in a vacuum environment, and then controlled cooling of the workpiece through an efficient oil quenching system, effectively avoiding oxidation and decarbonization, while reducing the risk of deformation and cracking, significantly improving the hardness, wear resistance and fatigue strength of the material. It is widely used in the quenching treatment of die steel, alloy tool steel, high-speed steel, stainless steel and other materials, serving in the mold manufacturing, automotive parts, aerospace precision parts, cutting tools and other fields, especially suitable for gear, bearing, stamping die and other parts with strict dimensional accuracy and surface integrity requirements, is a key equipment to improve the performance and life of core parts.

    characteristic01

    ◆ Through the multi-stage vacuum pump (front pump + Roots pump) to achieve high vacuum, effectively prevent oxidation, decarbonization, to ensure the workpiece surface finish and performance stability

    ◆ Heating chamber adopts imported graphite hard felt, long service life to reduce heat loss, improve energy efficiency, long service life

    ◆ The maximum working temperature can reach 1320℃, the temperature control accuracy is ±1℃, the furnace temperature uniformity is ±5℃, support multi-stage program heating, meet the heat treatment process needs of different materials,

    ◆ Equipped with large capacity oil tank, strong stirring device, diversion system, heat exchanger and heater, to ensure quenching stability, cooling rate is fast, to meet the martensitic transformation needs of materials

    ◆ Adjustable cooling speed, by controlling the oil stirring speed, oil surface pressure and quenching oil temperature, adapt to the cooling needs of different materials, reduce the risk of deformation and cracking

    ◆ The internal drive device designed by the patented technology adopts a unique drive mode, which fundamentally eliminates the risk of quenching oil entering the heating chamber.

    ◆ The furnace door adopts vertical opening design, which not only saves space, opens and closes efficiently, but also fits perfectly with the automatic production line, and can be seamlessly integrated into the automatic production process, effectively improving the overall production efficiency

    ◆ Integrated PLC, with program controller or computer interface, touch screen, recorder, real-time monitoring furnace vacuum, temperature, pressure, support remote fault diagnosis and process tracing

    Common specifications02

    Model number VKQF-200 VKQF-600 VKQF-1000 VKQF-1500
    Effective working area dimension: Width × height × length (mm) 400×400×600 600×600×900 800×800×1200 900×900×1200
    Working vacuum 10-1~10-6 mbar (optional)
    Temperature Maximum 1320℃/ normal operating temperature 540~1280℃
    Gas cooling pressure 0.87 to 1.99 bar abs (optional)
    Tank capacity (L) 2000 4300 8000 12000
    Handling weight approx. (Kg) 200 600 1000 1500
    Installed power (KW) 180 200 360 380
    ※ Support the furnace effective working area size, working vacuum, gas cooling pressure and other parameters customized according to requirements, to meet the diversified production scenarios.