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High-Quality VCQ Vacuum High Pressure Gas Quenching Furnace from China's Leading Suppliers & Factory
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High-Quality VCQ Vacuum High Pressure Gas Quenching Furnace from China's Leading Suppliers & Factory

The VCQ series vacuum high pressure gas quenching furnace is a premier heat treatment solution manufactured in China, designed for high-performance metal processing applications. This advanced equipment seamlessly combines a vacuum environment with high pressure gas rapid cooling technology, making it ideal for achieving high hardness and precision in metal workpieces while preventing oxidation during quenching, In this furnace, workpieces are evenly heated in a controlled vacuum atmosphere and then subjected to rapid cooling using high pressure inert gases such as nitrogen or argon. This innovative method effectively mitigates deformation and surface carbonization, common issues associated with traditional oil quenching methods. As a result, it significantly enhances material properties including hardness, wear resistance, and dimensional stability, The VCQ series is widely utilized by suppliers in various industries, including aerospace engine components, precision molds, high-speed steel tools, medical equipment, and high-end alloy structural parts. It is particularly crucial for applications involving titanium alloys, superalloys, and die steels, where strict cooling rates and exceptional surface quality are paramount. As a leading factory in high-end heat treatment technology, we provide the core equipment necessary to elevate the comprehensive performance of complex workpieces

    characteristic

    01
    • The workpiece can be heated under different vacuum (10-2~10-6 mbar) to avoid surface oxidation and decarbonization and ensure the purity and finish of the material

    • Multi-zone independent temperature control, combined with PID algorithm, to achieve ±5℃ furnace temperature uniformity, with good temperature control accuracy

    • Through different cooling inert gas (nitrogen, argon) and under different cooling pressure, combined with high-speed, large flow fan to quickly cool the workpiece, cooling speed is controllable

    • Can choose the cooling gas flow direction and air flow reversal time, combined with high efficiency heat exchanger, significantly improve the cooling uniformity, reduce the thermal stress deformation of parts

    • The heating chamber is made of graphite composite material or all-metal structure (such as molybdenum heating elements and metal heat insulation screen), which is resistant to high temperature and high pressure airflow and has long service life

    • Different shapes of heating chamber can be selected to support square structure or round structure

    • Choose a flexible opening method of the furnace door according to the customer's on-site requirements (such as the door position left and right direction, automatic or manual opening)

    • Integrated PLC, with program controller or computer interface, touch screen, recorder and other real-time monitoring furnace vacuum degree, temperature, pressure and other data, support remote fault diagnosis and process tracing

    Heating chamber types are available

    02

    Common specifications

    03
    Model number VCQ-50 VCQ-200 VCQ-600 VCQ-1000 VCQ-1500 VCQ-2000
    Effective working area dimension
    Width × height × length (mm)
    300×300×500 400×400×600 600×600×900 800×800×1200 900×900×1200 1000×1000×1500
    Working vacuum 10-1~10-6 mbar (optional)
    Temperature Max. 1350℃ / Normal operating temperature 150~1300 ℃ (optional)
    Heating chamber type Square heating chamber, round heating chamber, round metal molybdenum heating chamber (optional)
    Cooling gas medium Nitrogen, Argon (optional)
    Gas cooling pressure 0.87~10 barabs (optional)
    Handling weight approx. (Kg) 50 200 600 1000 1500 2000
    Installed power (KW) 80 110 160 300 380 450

    Frequently Asked Questions

    What vacuum levels can the furnace achieve during heating?

    The workpiece can be heated under different vacuum levels ranging from 10-2 to 10-6 mbar. This prevents surface oxidation and decarbonization, ensuring the purity and finish of the material.

    How does the system ensure temperature uniformity inside the furnace?

    The furnace utilizes multi-zone independent temperature control combined with a PID algorithm to achieve an exceptional temperature uniformity of ±5℃, ensuring high precision control.

    What cooling media and pressures are supported for gas cooling?

    The system supports inert cooling gases such as Nitrogen and Argon. The gas cooling pressure ranges from 0.87 to 10 barabs (optional), combining high-speed, large-flow fans to control and speed up the cooling process.

    What types of heating chamber structures are available?

    Customers can select from square or round heating chamber structures. The heating chamber can be made of graphite composite materials or all-metal structures, including molybdenum heating elements and metal heat insulation screens.

    What are the handling weight capacities for the different models?

    Handling capacities range from approximately 50 Kg (for the VCQ-50 model) up to 2000 Kg (for the VCQ-2000 model), allowing you to choose the specification that best fits your production load requirements.

    Does the system support remote monitoring and diagnostics?

    Yes, the system features an integrated PLC with a program controller or computer interface, touch screen, and recorder. It enables real-time monitoring of vacuum degree, temperature, and pressure while supporting remote fault diagnosis and process tracing.