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China Suppliers Factory VKQF Vacuum Oil Quenching Furnace for High Hardness Metal Workpiece Treatment
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China Suppliers Factory VKQF Vacuum Oil Quenching Furnace for High Hardness Metal Workpiece Treatment

The VKQF series vacuum oil quenching furnace is an advanced vacuum heat treatment solution designed specifically for achieving high hardness and exceptional wear resistance in metal workpieces. This state-of-the-art equipment integrates vacuum anaerobic heating with rapid oil medium cooling technology, facilitating a precise quenching process. By ensuring uniform heating in a vacuum environment, followed by meticulously controlled cooling through an efficient oil quenching system, our furnace effectively prevents oxidation and decarbonization. This approach not only minimizes the risk of deformation and cracking but also significantly enhances the hardness, wear resistance, and fatigue strength of various materials.

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Widely utilized across industries such as mold manufacturing, automotive parts, aerospace precision components, and cutting tools, the VKQF series is particularly suitable for the quenching treatment of die steel, alloy tool steel, high-speed steel, and stainless steel. It is especially effective for producing gears, bearings, and stamping dies that demand stringent dimensional accuracy and impeccable surface integrity. As a reliable choice among China suppliers and factories, this vacuum oil quenching furnace is vital for improving the performance and longevity of critical components.

    Characteristic

    01

    Through the multi-stage vacuum pump (front pump + Roots pump) to achieve high vacuum, effectively prevent oxidation, decarbonization, to ensure the workpiece surface finish and performance stability.

    Heating chamber adopts imported graphite hard felt, long service life to reduce heat loss, improve energy efficiency, long service life.

    The maximum working temperature can reach 1320℃, the temperature control accuracy is ±1℃, the furnace temperature uniformity is ±5℃, support multi-stage program heating, meet the heat treatment process needs of different materials.

    Equipped with large capacity oil tank, strong stirring device, diversion system, heat exchanger and heater, to ensure quenching stability, cooling rate is fast, to meet the martensitic transformation needs of materials.

    Adjustable cooling speed, by controlling the oil stirring speed, oil surface pressure and quenching oil temperature, adapt to the cooling needs of different materials, reduce the risk of deformation and cracking.

    The internal drive device designed by the patented technology adopts a unique drive mode, which fundamentally eliminates the risk of quenching oil entering the heating chamber.

    The furnace door adopts vertical opening design, which not only saves space, opens and closes efficiently, but also fits perfectly with the automatic production line, and can be seamlessly integrated into the automatic production process, effectively improving the overall production efficiency.

    Integrated PLC, with program controller or computer interface, touch screen, recorder, real-time monitoring furnace vacuum, temperature, pressure, support remote fault diagnosis and process tracing.

    Common Specifications

    02
    Model Number VKQF-200 VKQF-600 VKQF-1000 VKQF-1500
    Effective working area dimension: Width × height × length (mm) 400×400×600 600×600×900 800×800×1200 900×900×1200
    Working vacuum 10-1~10-6 mbar (optional)
    Temperature Maximum 1320℃/ normal operating temperature 540~1280℃
    Gas cooling pressure 0.87 to 1.99 bar abs (optional)
    Tank capacity (L) 2000 4300 8000 12000
    Handling weight approx. (Kg) 200 600 1000 1500
    Installed power (KW) 180 200 360 380
    ※ Support the furnace effective working area size, working vacuum, gas cooling pressure and other parameters customized according to requirements, to meet the diversified production scenarios.

    Frequently Asked Questions

    1. What is the maximum operating temperature of the VKQF vacuum furnace?

    The VKQF series can reach a maximum working temperature of 1320℃, with a normal operating temperature range between 540℃ and 1280℃, monitored and controlled to a temperature control accuracy of ±1℃.

    2. How does this furnace prevent workpiece oxidation and decarbonization?

    High vacuum levels are achieved using a multi-stage vacuum pump system (comprising a front pump and a Roots pump). This setup effectively prevents oxidation and decarbonization, ensuring excellent workpiece surface finish and performance stability.

    3. Can the cooling speed and quenching process be adjusted?

    Yes, the cooling speed is fully adjustable. By controlling the oil stirring speed, oil surface pressure, and quenching oil temperature, you can adapt the process to the cooling requirements of different materials, reducing deformation and cracking risks.

    4. Is there a risk of quenching oil entering the heating chamber?

    No. The furnace features a patented internal drive device design with a unique drive mode that fundamentally eliminates the risk of quenching oil entering the heating chamber.

    5. Can the dimensions and technical parameters of the furnace be customized?

    Yes. We support custom configurations for the furnace's effective working area size, working vacuum level, gas cooling pressure, and other parameters to fit your specific production requirements.