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High-Quality VKN Pre-Vacuum Nitriding Furnace from China Suppliers and Factory for Enhanced Metal Treatment
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High-Quality VKN Pre-Vacuum Nitriding Furnace from China Suppliers and Factory for Enhanced Metal Treatment

The VKN series pre-vacuum gas nitriding furnace is an advanced heat treatment solution designed for optimal performance in various industries. As a leading manufacturer in China, our factory specializes in combining cutting-edge vacuum technology with a gas nitriding process that ensures a high degree of cleanliness and precise control over the infiltration layer quality. This innovative furnace enables the integration of nitrogen into the surface of metal components, forming a robust compound layer that enhances wear resistance, corrosion resistance, heat resistance, and mechanical strength, Ideal for processing gears, shafts, valves, molds, and other critical components, the VKN series furnace efficiently facilitates a range of heat treatment processes, including pre-oxidation, nitriding, nitrogen carburizing (soft nitriding), oxidation, tempering, and annealing. With its unmatched efficiency, precision, and environmental sustainability, this furnace is widely utilized in fields such as aerospace, automotive, electric power, petroleum, and industrial manufacturing, As a trusted supplier in the heat treatment equipment industry, our products are designed to meet the highest standards of quality and performance, making us the go-to choice for companies looking for reliable solutions

    Characteristic

    01

    Muffle tank + pre-vacuum system double isolation of oxygen and impurities, to ensure the surface finish of the workpiece, to achieve zero oxidation tempering.

    Equipped with hydrogen probe and mass flow meter (MFC) to accurately control the proportion of NH₃, N₂, CO₂ and other gases, combined with nitrogen potential (KN value) closed-loop feedback system, to realize the precise control of the permeation layer thickness and phase structure.

    High quality heat-resistant alloy Muffle tank (Inconel 600), can quickly adapt to gas nitriding, nitrogen carburizing (soft nitriding), post-oxidation, tempering and other process switching, theoretical life of more than 8 years.

    Built-in high-speed turbine fan and baffle, forced air flow multi-direction circulation, to ensure the same nitriding rate of each part of the processed parts.

    Exhaust gas is discharged after treatment by the combustion device, which meets the requirements of environmental protection; The equipment is also equipped with multiple pressure relief protection (pressure sensor, safety valve, manual pressure relief valve) to ensure safe operation.

    Integrated PLC, with program controller or computer interface, touch screen, recorder, real-time monitoring furnace vacuum, temperature, nitrogen potential, pressure, support remote fault diagnosis and process tracing.

    The furnace door can be opened vertically, which not only saves space, opens and closes efficiently, but also fits perfectly with the automatic production line, and can be seamlessly integrated into the automatic production process, effectively improving the overall production efficiency.

    The equipment provides two types of horizontal type and well type for you to choose flexibly to meet the diversified production needs.

    Common specifications

    02
    Model number VKN-200 VKN-600 VKN-1000 VKN-1500 VKN-4000
    Effective working area dimension
    Width × height × length (mm)
    400×400×600 600×600×900 760×800×1200 900×900×1200 1200×1000×1500
    Temperature Maximum 750℃ / Normal operating temperature 150~700 ℃
    Cooling pressure 1 bar abs
    Handling weight approx. (Kg) 200 600 1000 1500 4000
    Installed power (KW) 80 120 160 180 240
    Support the furnace effective working area size, shape and other parameters customized according to requirements, to meet the diversified production scenarios.

    Frequently Asked Questions

    FAQ
    How does the system achieve zero oxidation tempering?

    Zero oxidation tempering is achieved through the double isolation of oxygen and impurities using a high-performance Muffle tank combined with a pre-vacuum system, ensuring a high-quality surface finish on the workpiece.

    What alloy is used for the Muffle tank, and what is its expected life?

    The Muffle tank is constructed from a high-quality heat-resistant alloy (Inconel 600). It is designed to adapt quickly to process switching (such as gas nitriding, soft nitriding, post-oxidation, and tempering) and has a theoretical service life of more than 8 years.

    How is the nitriding rate kept uniform across all processed parts?

    Uniformity is maintained by a built-in high-speed turbine fan and baffle system that forces multi-direction air circulation, ensuring a consistent nitriding rate throughout the entire chamber.

    Can the equipment parameters and effective working area be customized?

    Yes. While standard models range from VKN-200 to VKN-4000, we fully support the customization of the effective working area size, shape, and other operational parameters to meet your specific production requirements.

    What safety and environmental features are integrated into the system?

    The system treats exhaust gas using an integrated combustion device before discharge to meet environmental regulations. For safety, it features multiple pressure relief protections, including pressure sensors, safety valves, and manual pressure relief valves.