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China VKN Pre Vacuum Nitriding Furnace - High-End Heat Treatment Equipment from Reliable Suppliers and Factory
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China VKN Pre Vacuum Nitriding Furnace - High-End Heat Treatment Equipment from Reliable Suppliers and Factory

The VKN series pre-vacuum gas nitriding furnace represents advanced heat treatment technology, merging vacuum capabilities with the gas nitriding process. This premium equipment, designed in China, offers a high cleanliness environment that ensures precise and controllable infiltration layers. By integrating nitrogen into the surface of metal components, it forms a robust compound layer, significantly enhancing wear resistance, corrosion resistance, heat resistance, and mechanical strength. Ideal for processing gears, shafts, valves, molds, and more, this furnace facilitates seamless transitions between pre-oxidation, nitriding, nitrogen carburizing (soft nitriding), oxidation, tempering, and annealing processes. Its core advantages lie in high efficiency, precision, and environmental sustainability. As a leading supplier in the industry, our factory’s VKN series is widely utilized across aerospace, automotive, electric power, petroleum, and various industrial manufacturing sectors

    characteristic 01

    Muffle tank + pre-vacuum system double isolation of oxygen and impurities, to ensure the surface finish of the workpiece, to achieve zero oxidation tempering

    Equipped with hydrogen probe and mass flow meter (MFC) to accurately control the proportion of NH₃, N₂, co2 and other gases, combined with nitrogen potential (KN value) closed-loop feedback system, to realize the precise control of the permeation layer thickness and phase structure

    High quality heat-resistant alloy Muffle tank (Inconel 600), can quickly adapt to gas nitriding, nitrogen carburizing (soft nitriding), post-oxidation, tempering and other process switching, theoretical life of more than 8 years

    Built-in high-speed turbine fan and baffle, forced air flow multi-direction circulation, to ensure the same nitriding rate of each part of the processed parts

    Exhaust gas is discharged after treatment by the combustion device, which meets the requirements of environmental protection; The equipment is also equipped with multiple pressure relief protection (pressure sensor, safety valve, manual pressure relief valve) to ensure safe operation

    Integrated PLC, with program controller or computer interface, touch screen, recorder, real-time monitoring furnace vacuum, temperature, nitrogen potential, pressure, support remote fault diagnosis and process tracing

    The furnace door can be opened vertically, which not only saves space, opens and closes efficiently, but also fits perfectly with the automatic production line, and can be seamlessly integrated into the automatic production process, effectively improving the overall production efficiency

    The equipment provides two types of horizontal type and well type for you to choose flexibly to meet the diversified production needs

    Common specifications 02

    Model number VKN- 200 VKN-600 VKN-1000 VKN-1500 VKN-4000
    Effective working area dimension
    Width × height × length (mm)
    400×400×600 600×600×900 760×800×1200 900×900×1200 1200×1000×1500
    Temperature Maximum 750℃ / Normal operating temperature 150~700 ℃
    Cooling pressure 1 bar abs
    Handling weight approx. (Kg) 200 600 1000 1500 4000
    Installed power (KW) 80 120 160 180 240
    Support the furnace effective working area size, shape and other parameters customized according to requirements, to meet the diversified production scenarios

    Frequently Asked Questions (FAQ)

    Q: What is the lifetime of the Muffle tank?
    The Muffle tank is made of high-quality heat-resistant alloy (Inconel 600) and has a theoretical service life of more than 8 years under normal operational conditions.
    Q: How does the furnace prevent oxidation during the tempering process?
    By combining a high-quality Muffle tank with a pre-vacuum system, the furnace achieves double isolation of oxygen and impurities, ensuring zero oxidation tempering and a high-quality surface finish.
    Q: Can the nitriding layer thickness be precisely controlled?
    Yes. The system utilizes a hydrogen probe and mass flow meter (MFC) to regulate NH₃, N₂, and CO₂ gases, combined with a closed-loop nitrogen potential (KN value) feedback system to control layer thickness and phase structure precisely.
    Q: What safety mechanisms are installed in the equipment?
    The equipment is built with multiple pressure relief protections, including safety valves, pressure sensors, and manual pressure relief valves. Additionally, exhaust gas is treated and neutralized via a combustion device prior to discharge.
    Q: Is it possible to integrate this furnace into automated production lines?
    Yes, the furnace door is designed to open vertically. This space-saving mechanism allows for seamless integration into automatic production processes and lines.
    Q: Are there customizable size options available?
    Yes, we support complete customization of the effective working area size, shape, and other parameters to fit your specific production demands.