China HWBV Vacuum Hydrocarbon Cleaning Machine - High-Efficiency Solution from Quality Suppliers & Factory
Features 01
Hydrocarbon solvents have a similar chemical structure to most oil stains. Based on the principle of like dissolves like, their cleaning effect is significantly better than that of water-based cleaning agents.
The entire cleaning process is carried out in a vacuum sealed environment, which is safe and reliable, without the risk of fire or explosion.
Through flexible and cyclic cleaning modes such as steam, spray, immersion, ultrasonic, and quick drying, it is suitable for cleaning parts of different materials (such as metal, ceramic, plastic, etc.).
Suitable for complex structural parts, such as blind holes, deep holes and other parts with complex geometric shapes, which can achieve high-demand cleaning.
The unique patented technology can quickly evaporate and dry the workpiece in a vacuum environment to avoid cleaning agent residue, which is especially suitable for precision electronic components or optical devices.
Equipped with advanced distillation recovery system, it can distill and purify the used hydrocarbon solvents, remove impurities and pollutants, make the solvents reusable, and reduce cleaning costs.
Integrated PLC, with touch screen, real-time monitoring of vacuum, temperature, pressure, cleaning agent level and other parameters in the cleaning machine, supporting remote fault diagnosis.
Provide personalized customization services. According to production needs, adopt the channel design of front and rear doors, seamlessly adapt to the automated production line, realize continuous cleaning of materials, and improve production efficiency.
Cleaning process 02
Common specifications 03
| Model | HWBV-2V（C） | HWBV-3V（C） | HWBV-4V（C） | HWBV-5V（C） |
|---|---|---|---|---|
| Effective working area size: width × height × length (mm) | 520×450×920 | 660×650×1220 | 760×800×1350 | 900×900×1500 |
| Approximate processing weight (Kg) | 250 | 650 | 1000 | 1500∼2000 |
| Operating temperature (℃) | 105 ∼ 120 | |||
| Cleaning time (min) | 20 ∼ 45 | |||
| Feeding and discharging method | Front-to-front exit, front-to-back exit (optional) | |||
| Cleaning agent capacity (L) | 1300 | 1950 | 3200 | 4500 |
| Installed power(KW) | 55 | 90 | 110 | 150 |
Summarize 04
1. Environmental protection and safety
- Hydrocarbon solvents do not damage the ozone layer, have low greenhouse effect, and meet the environmental protection standards of most industrial countries in the world
- The vacuum environment reduces the concentration of solvent volatilization, and the cleaning solvent transfer is achieved through pressure difference power to eliminate the risk of explosion
2. High cleanliness and no residue
- The solvent purity is high (more than 98%), and the patented rapid drying technology is used to leave no residue on the surface of the workpiece after cleaning - Optional ultrasonic function to increase the variety of cleaning methods
3. Energy saving and cost control
- The solvent recycling rate is high, and the long-term use cost is lower than that of traditional water-based cleaning (eliminating the cost of wastewater treatment)
- The energy-saving design of the vacuum system reduces energy consumption by about 20% compared with traditional cleaning equipment
4. Intelligent control
- Fully automatic PLC control, preset multiple sets of cleaning processes
- Online monitoring, real-time monitoring of equipment status through various sensors
5. Wide material compatibility
- Applicable to sensitive metals such as aluminum alloy, titanium alloy, copper, etc., to avoid oxidation or corrosion problems caused by water-based cleaning
- No swelling or aging effects on non-metallic materials such as rubber and plastic
6. Compact and modular design
- The equipment integrates cleaning, distillation and drying modules, occupies a small area and supports customization
Frequently Asked Questions FAQ
Why are hydrocarbon solvents more effective than water-based agents?
Hydrocarbon solvents share a similar chemical structure with most industrial oil stains. Guided by the chemical principle of "like dissolves like," they dissolve and remove oil stains far more effectively than traditional water-based cleaning agents.
Is the vacuum hydrocarbon cleaning process safe?
Yes, safety is fully guaranteed. The complete cleaning cycle takes place in a strictly vacuum-sealed environment. This system lowers solvent volatilization concentrations and utilizes pressure differences for liquid transfer, eliminating fire and explosion hazards.
What types of materials can be cleaned with this equipment?
The machine features wide material compatibility. It is ideal for sensitive metals (such as aluminum alloy, titanium alloy, and copper) to prevent oxidation or corrosion, and it does not cause swelling or aging in non-metallic materials like rubber and plastics.
How does the machine achieve zero residue on workpieces?
By pairing high-purity solvents (over 98%) with a patented vacuum rapid drying technology, the system completely evaporates all solvent residues from the workpiece surface. This is highly suitable for precision electronic and optical components.
Can the system recycle and reuse the cleaning solvents?
Yes. The machine is equipped with an integrated distillation recovery system. It purifies and distills the used hydrocarbon solvents by removing contaminants, making the solvents reusable and reducing overall operational costs.
Is customization available for specific production lines?
Yes, we provide personalized customization services. We can adjust the working chamber dimensions, handling capacities, and incorporate front-and-rear door pass-through configurations to seamlessly integrate with automated production lines.